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Case Studies

Proof of Work

600+ documented projects across heavy equipment, marine, infrastructure, and government sectors. Click any project to see the challenge, approach, and results.

01

Matson Container Crane Blast & Recoat

Marine · 2024 · 12-day turnaround
15+
Year Protection
+

Challenge

Matson's 50-ton container crane at the Port of Guam had severe coating breakdown after 8 years in C5-M marine exposure. Surface rust covered 60% of the structure, with active corrosion at weld joints and bolted connections.

Approach

We mobilized a 4-person crew with dustless blast equipment to the port. The crane was blasted to SP-5 White Metal over 6 days, with containment to prevent abrasive in the harbor. We applied a three-coat ISO 12944 C5-M system: zinc-rich primer, high-build epoxy intermediate, and aliphatic polyurethane topcoat in Matson blue.

15+
Year Coating Warranty
12
Days On-Site
SP-5
Blast Standard
0
Downtime Days

Result

The crane passed Port Authority inspection on the first submission. 18 months later, the coating shows zero breakdown. Estimated 15+ years before major maintenance is needed.

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02

United Airlines GSE Fleet Restoration

Aviation · 2024 · 47 units
47
Units Restored
+

Challenge

United Airlines' ground support equipment at Guam International Airport had faded paint and surface rust across 47 units — baggage tractors, belt loaders, pushback tractors, and deicing trucks. The airline needed restoration without disrupting flight operations.

Approach

We mobilized to the airport and worked in rotation — 3-5 units per week. Each unit was dustless blasted to remove old paint and rust, primed with zinc-rich epoxy, and topcoated with polyurethane in United brand colors. Work was scheduled during overnight hours to avoid operational impact.

47
Units Restored
10
Weeks Duration
0
Flight Delays
10+
Year Finish Life

Result

All 47 units restored with zero flight delays. Fleet appearance transformed from weathered to brand-new. United extended the contract for ongoing fleet maintenance.

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03

Hawaiian Rock Water Tank Rehabilitation

Infrastructure · 2024 · 50,000 gallon
20
Year Warranty
+

Challenge

Hawaiian Rock Products' 50,000-gallon water tank had 15 years of coating degradation. Rust was visible on the exterior and interior showed pinpoint rust with coating delamination. The tank needed to pass AWWA D102 inspection for potable water storage.

Approach

We drained and ventilated the tank, then dustless blasted the interior to SP-5 White Metal. Applied an AWWA-approved epoxy system rated for potable water immersion: two coats of NSF-certified epoxy. Exterior was blasted and coated with a UV-stable polyurethane system. Holiday testing performed on all immersion surfaces.

20
Year Warranty
50K
Gallons Capacity
NSF
Potable Water Rated
100%
Holiday Test Pass

Result

Tank passed AWWA D102 inspection on the first attempt. 20-year manufacturer warranty on interior coating. Zero coating defects identified in holiday testing.

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04

Rocky Mountain Precast Structural Steel

Industrial · 2023 · 8-day project
ISO
12944 C4 System
+

Challenge

Rocky Mountain Precast needed structural steel coated for a new facility expansion. The steel was destined for an outdoor environment with moderate salt exposure — ISO 12944 C4 classification.

Approach

We blasted the structural steel to SP-10 Near-White and applied a C4-rated three-coat system: zinc-rich primer, epoxy intermediate, and polyurethane topcoat. All work performed in our controlled environment with DFT monitoring at each layer.

C4
ISO 12944 Class
8
Days to Complete
SP-10
Blast Standard
15+
Year Coating Life

Result

Steel delivered on schedule with full coating documentation. Project passed QC inspection with zero rework. Coating system rated for 15+ years in C4 environment.

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05

GWA Pump Station Corrosion Control

Government · 2023 · 5-day project
GWA
Guam Water Authority
+

Challenge

The Guam Waterworks Authority pump station had severe corrosion on steel piping and pump housings. Salt-air exposure had caused pitting corrosion and coating failure throughout the facility.

Approach

We performed dustless blasting on all steel components, applied a C5-M rated coating system with zinc-rich primer for galvanic protection, and coordinated with the facility's cathodic protection system. All work documented for GWA compliance records.

C5-M
ISO 12944 Class
5
Days On-Site
100%
DFT Documented
15+
Year Protection

Result

Pump station restored with full compliance documentation. GWA approved the project on first inspection. Coating system integrated with existing cathodic protection for comprehensive defense.

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